-20℃~200℃ heating and cooling circulator

When the temperature of glass reactors, reactors, rotary evaporators, extraction equipment, and other devices paired with the high- and low-temperature integrated unit needs to be rapidly increased or decreased, this device can quickly bring them to the set temperature.

Introduce the function and application scenarios of the heating and cooling circulator

The high- and low-temperature circulation device is also known as the "integrated high- and low-temperature unit," "integrated cold-and-hot unit," or  "heating and cooling circulator."

When the temperature of glass reactors, reactors, rotary evaporators, extraction equipment, and other devices paired with the high- and low-temperature integrated unit needs to be rapidly increased or decreased, this device can quickly bring them to the set temperature. The device can switch between heating and cooling modes swiftly, and it uses the same medium—thermal oil—for both processes, completely overcoming the previous drawback of requiring two separate instruments for heating and cooling. The entire liquid circulation system of the high- and low-temperature circulating unit is sealed and equipped with an expansion tank. The expansion tank and the liquid circulation system are thermally insulated and do not participate in the liquid circulation; they are merely mechanically connected. Regardless of whether the liquid circulation operates at high or low temperatures, the medium in the expansion tank remains below 60 degrees.

Product model: ZAYY-20-20

Temperature control range: -20–200℃


Typical applications of refrigeration and heating temperature control systems

Dynamic constant-temperature control of high-pressure reactor cooling and heating sources, dynamic constant-temperature control of double-layer glass reactor cooling and heating sources, constant-temperature control of cooling and heating sources for microchannel reactors, small-scale constant-temperature control systems, temperature control for steam saturation systems, low- and high-temperature aging tests for materials, combined chemical cooling and heating source constant-temperature control, cooling and heating for semiconductor equipment, and constant-temperature control for refrigeration and heating in vacuum chambers.

-20-200 Heating and Cooling Circulator.jpg


-20℃~200℃ heating and cooling circulator - Technical Parameters

Model

ZAYY-20-20

ZAYY-20-30

ZAYY-20-50

ZAYY-20-100

ZAYY-20-150

ZAYY-20-200

Temperature Range

-20℃~200℃

Control System

PID Adaptive Control Algorithm, PLC Programmable Controller

Temperature Control Mode

Material Temperature Control and Equipment Outlet Temperature Control Modes—Freely Selectable

Program Editing

PLC control allows programming of 5 programs, each program can be configured with up to 40 steps

Communication Protocol

MODBUS RTU Protocol, RS485 Interface

External Temperature Feedback

PT100 or 4–20mA or communication-based setpoint (PT100 by default)

Temperature Feedback

Three-point temperature measurement: inlet temperature of the device's heat transfer medium, outlet temperature, and reactor material temperature (using external temperature sensors)

Thermal fluid temperature control accuracy

±0.5℃

Material temperature control accuracy

±1℃

Heating power kW

2.5

3.5

5.5

7.5

10

15

Heating
Cooling
Capacity
    kW  

200℃

2.5

3.5

5.5

7.5

10

15

100℃

2.5

3.5

5.5

7.5

10

15

50℃

2.5

3.5

5.5

7.5

10

15

20℃

2.5

3.5

5.5

7.5

10

15

-5℃

2

3

4.5

6.6

8

12

-20℃

1

1.8

2.8

3.8

4.6

7

circulating pump
       flow pressure Max

20L/min
                  2bar

35L/min
                  2bar

35L/min
                  2bar

50L/min
                  2bar

75L/min
                  2.5bar

110L/min
                  2.5bar

Compressor

Compressors from brands such as Emerson Copeland, Tecumseh, and Dooling

Expansion valve

Danfoss/Emerson thermal expansion valves

Evaporator

Plate heat exchanger

Control panel

PLC-controlled 7-inch color touch screen, with temperature curve display and recording

Safety Protection

Features self-diagnosis capability; compressor overload protection; high-pressure pressure switch, overload relay, thermal protection device, and other multiple safety protection functions.

Enclosed system

The entire system is fully enclosed; at high temperatures, it produces no oil mist, and at low temperatures, it does not absorb moisture from the air. During operation, the system’s pressure does not rise due to high temperatures, and at low temperatures, the heat transfer medium is automatically replenished.

Refrigerant

R-404A

Power Supply

380V 50HZ / 460V 60HZ

Enclosure Material

Cold-rolled steel with plastic coating or SUS304 enclosure

Optional

Explosion-proof models ExdIIBT4/ ExdIICT4


Application Industries

1. Pharmaceutical: Processes requiring temperature control, such as synthesis, hydrolysis, esterification, and etherification.

2. Chemical Industry: Distillation and purification, rubber crushing, cryogenic grinding, and chemical synthesis.

3. Metal Processing: Cryogenic assembly, cryogenic quenching.

4. Food: Processing and storage of ultra-low-temperature foods such as tuna.

5. Semiconductor electronics: Environmental testing of components, simulated testing of electronic devices.

6. Aerospace: Thermal sink experiments, environmental simulation tests for components, evaporative cooling environment simulation tests.

The working principle of a combined high- and low-temperature unit

The working principle of heater and chiller

Heating and cooling circulator– Detailed Images of Some Components

Control System Display Screen, Brand Compressor, Condensing Fan, Plate Heat Exchanger, Expansion Valve, Drying Filter, etc.

Core component of heating and cooling circulator


Diagram of the Integrated High- and Low-Temperature Cycling Machine

Structure diagram of heating and cooling circulator

Product photos

glass reactor and Temperature Control System


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